| SPECIFICATIONS OF REFRACTORY MATERIALS FROM IRMA
MEMBERS - (5)
Some
typical specifications of Indian refractories commonly used in the
furnaces and kilns in steel, cement, non-ferrous metals and glass
industries are given blow. These are illustrative and do not cover the
full range of products and some of the improved items which have been
recently developed.
|
SLIDE GATE REFRACTORIES
|
|
SLIDE
PLATES
|
SLIDE
PLATES
|
NOZZLES
|
WELL
BLOCKS
|
| CHEMICAL PROPERTIES |
|
|
|
|
| Al2O3(%) (Min) |
88
|
0
|
88
|
90
|
| MgO (%) (Min) |
0
|
95
|
0
|
0
|
| SiO 2 (%) (Max) |
8
|
1.5
|
0
|
0
|
| Fe2 O3 (%) (Max) |
0.2
|
0
|
0.2
|
0
|
| C (%) (Min) |
0
|
0
|
0
|
2.0
|
| PHYSICAL PROPERTIES |
|
|
|
|
| B.D. (gm/cc) (Min) |
2.95
|
2.85
|
3.00
|
2.70
|
| A.P. (Vol. %) (Max) |
19
|
19
|
20
|
19
|
| MOR (Kg/cm²) (Min) |
|
|
|
|
| at 1400°C |
0
|
0
|
0
|
0
|
| at 1500°C |
100
|
100
|
0
|
0
|
| Remarks |
For Ingot Teeming Ladle |
For Continuous Casting Ladle |
Nozzles for Slide gate System |
Well Blocks for Slide gate System |
|
ZIRCON
AND ZIRCON MULLITE BRICKS FOR GLASS INDUSTRIES
|
|
ZIRCON
BRICKS
|
ZIRCON
MULLITE BRICKS
|
| CHEMICAL
PROPERTIES |
|
|
| Al2O3
(%) (Min) |
0
|
68
|
| ZrO2 (%)
(Min) |
63
|
18
|
| PHYSICAL
PROPERTIES |
|
|
| A.P. (Vol.
%) (Max) |
20
|
21
|
| C.C.S. (Kg/cm² )
(Min) |
500
|
500
|
| RUL
(ta°C) (Min) |
1600
|
1600
|
|
MULLITE
BRICKS FOR GLASS INDUSTRIES
|
| CHEMICAL
PROPERTIES |
|
| Al 2O3
(%) |
70 ± 1
|
| Fe2 O3 (%) (Max) |
0.5
|
| PHYSICAL
PROPERTIES |
|
| Refractoriness
(Sk) (Min) at 1800°C |
36
|
| B.D. (gm/cc)
(Min) |
2.55
|
| A.P. (Vol.
%) (Max) |
18
|
| C.C.S. (Kg/cm² )
(Min) |
500
|
| RUL
(ta°C) (Min) |
1700
|
| PLC (%)
(Max) at 1450°C for 2 hrs. |
±0.2
|
| CONTINUOUS CASTING REFRACTORIES |
|
SHROUD
|
MONOBLOCK
STOPPER
|
SUBENTRY
NOZZLE
|
TUNDISH
NOZZLE
|
| CHEMICAL PROPERTIES |
|
|
|
|
|
|
| C (%) |
31.7
|
22.4
|
26.8
|
25.4
|
18.6
|
15.8
|
| Al2O3(%) |
47.1
|
58.7
|
53.7
|
47.2
|
0
|
68.7
|
| SiO 2 (%) |
19.4
|
8.8
|
9.5
|
22.3
|
8.7
|
8.6
|
| ZrO2(%) |
0
|
0
|
0
|
0
|
69.2
|
0
|
| PHYSICAL PROPERTIES |
|
|
|
|
|
|
| A.P. (%) |
14.3
|
12.4
|
15.7
|
16.2
|
17.7
|
17.2
|
| BD (gm/cc) |
2.27
|
2.53
|
2.4
|
2.3
|
3.27
|
2.5
|
| MOR (Kg/cm²) |
102
|
122
|
125
|
110
|
95
|
105
|
TE (%)
at 900°C |
0.25
|
0.33
|
0.3
|
0.3
|
0.4
|
0.42
|
| Thermal Spalling Test |
3 cycles |
1 cycle |
3 cycles |
0
|
0
|
0
|
| 1500°C/ Water |
No crack |
No crack |
No crack |
|
|
|
| Application |
Non preheat type
High corrosion
resistance |
Preheat type |
Non preheat type |
Preheat type |
Preheat type
High corrosion
resistance |
Preheat type
High corrosion
resistance |
|
GAS PURGING REFRACTORIES
|
|
POROUS
PLUG
|
SEATING
BLOCK
|
SLEEVE
|
| CHEMICAL PROPERTIES |
|
|
|
| Al 2O3 (%) (Min) |
88
|
75
|
85
|
| Fe2 O3 (%) (Max) |
0
|
2.0
|
0.5
|
| PHYSICAL PROPERTIES |
|
|
|
| A.P. (Vol. %) (Max) |
20
|
21
|
21
|
| B.D. (gm/cc) (Min) |
2.8
|
2.7
|
2.8
|
| C.C.S. (Kg/cm²) (Min) |
900
|
300
|
300
|
Flow rate (Ltrs/Min)
at 2 Kg/cm²
(Min) |
500
|
0
|
0
|
| Application |
Directional porosity porous plug for longer purging in
LF/VOD ladles |
For fixing the porous plug in Ladle
bottom |
For protection of well block at the time of
removal of plug |
|
CERAMIC FIBRE
|
| CHEMICAL PROPERTIES |
|
| Al2O3 (%) |
32 -
36
|
| SiO 2 (%) |
44 -
48
|
| ZrO2(%) |
16.5 -
19.5
|
| PHYSICAL PROPERTIES |
|
| Classificaiton Temp. (°C) |
1425
|
| Colour |
White
|
| Tensile Strength 128 Kg/m³ (K Pa) |
30.6
|
| Linear Shrinkage (%) |
|
| at 1200°C for 24 hrs. |
0
|
| at 1400°C for 24 hrs. |
<3.5
|
| Specific Heat Capacity (Kj/Kg°K) at 980°C |
1.07
|
| Melting Point (°C) |
>
1650
|
| Fibre Miameter (m) (Arithmetic Mean) |
1.5 -
3.0
|
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Copyright © 2006-07, Indian
Refractory Makers Association
5 Lala Lajpat Rai Sarani, 4th Floor, Calcutta-700020, W.
Bengal, India.
Telephone: 091-33-22810868 TeleFax: 091-33-22814357
e-mail: irmaindia@hotmail.com
indrefractory@yahoo.co.in
|