SPECIFICATIONS.GIF
steel1.jpg Typical Product Specifications - (A) Steel (10)
SPECIFICATIONS OF REFRACTORY MATERIALS FROM IRMA MEMBERS

Some typical specifications of Indian refractories commonly used in the furnaces and kilns in steel, cement, non-ferrous metals and glass industries are given below. These are illustrative and do not cover the full range of products and some of the improved items which have been recently developed.


Low Cement Castables A B C D E F
Al2O3 % 70 90 80 90 70 70
SiC % N.A. N.A. N.A. N.A. 15 N.A.
Max service Temp. (°C) 1650 1800 N.A. N.A. N.A. 1650
Grading (mm) 0-5 0-5 N.A. N.A. N.A. 0-5
B.D.(gm/cc) 2.80 2.90 2.93 3.02 2.90 2.65
PLC % ±0.50 ±0.40 -0.18 ±0.20 +0.12 ±0.50
 (at °C/3 hrs) 1400 1400 N.A. N.A. 800 1450
Refractoriness (°C) N.A. N.A. 1820 1820 1820 1790
CCS (kg/cm2) (at 110°C/24 hrs) 700 1000 860 980 200 700
MOR N.A. N.A. 1200 1290 40 N.A.
 (at °C/3 hrs) N.A. N.A. 1550 1550 800 N.A.

Insulating Castables A B C
Al2O3 % 40 45 63
SiO2 % 42 42 26
B.D. (kg/m3) 1430 1600 1550
PLC % (at 1100°C/3 hrs) ±0.2 ±0.2 ±0.5
Refractoriness (°C) 1430 1430 1600
CCS (kg/cm2) (at 110°C/24 hrs) 100 180 140
MOR (at 110°C/24 hrs) 18 90 40
Thermal conductivity (Kcal/m hr 500°C) 0.42 0.44 0.42

Insulating bricks A B C
Al2O3 % 40 70 72
A.P. % 60 N.A. N.A.
B.D. (gm/cc) 1.10 1.20 1.35
PLC % ±1.0 +0.8 -0.5
 (at °C/5 hrs) 1350 1600 N.A.
 (at°C/24 hrs) N.A. N.A. 1450
Refractoriness (°C) 1400 1825 N.A.
CCS (kg/cm2) (at 110°C/24 hrs) 40 50 35
Thermal conductivity (Kcal/m hr°C) 0.35 0.42 0.64
 (at °C) 500 500 1000

Ceramic Fibre A B
Al2O3 % 43-47 32-36
SiO2 % 53-57 44-48
ZrO2 % N.A. 16.5-19.5
Temp. Limit (°C) 1260 1425
Tensile strength (128kg/m3) (Kpa) 30-60 30-60
Linear shrinkage (%) 2.4-3.2 <3.5
 (at °C/24 hrs) 1200 1400
Sp.Heat capacity at 980°C (kj/kg°K) 1.07 1.07
Thermal conductivity at 800°C (W/mK) 0.18 0.17


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